Compact TIG Station for Chemicals with Wire Unit

• Customization: Available
• Cooling Way: Air Cooling
• Style: Vertical
• Model NO.: FIT-VCS-IV-E
• Frequency Range: High Frequency
• Electric Current: Inverter
• Work Form: Gtaw Hot Wire Cladding
• Type: TIG Welder
• Welding Process: Automatic TIG Hotwire
• Automatic TIG Hotwire: 1.3kg/H
• Clad Thickness: 1~3mm/Layer, Multilayer Cladding, Standard Clad Th
• Overlay Processing: Dia.: ID38 (After Cladding)-ID1500mm
• Max Height for Vertical Overlay: Less Than 1500mm
• Loading Bearing: 5 Metric Tons
• Dia. of Turntable: 1200mm
• Tungsten Dia.: 3.2mm (4.0mm Optional)
• Wire Dia.: 1.0/1.2mm (1.6mm Optional)
• Recommend Gas Flow Rate: 12~20L/Min
• Arc Starting: Hf/Contact
• Power Source: Ewm Ethernet/IP Tetrix 452
• Hot Wire Source: Ewm 200 Hot Wire
• Displayer: 5.7 Inch Screen Chinese/English Displayer
• Equipment Dimension: 3700mmx1700mmx4000mm
• Transport Package: Plywood Case
• Specification: 3700*1700*4000mm
• Trademark: Fitco
• Origin: Suzhou, China
• HS Code: 8518809090
• Package Size: 3200.00cm * 2200.00cm * 1300.00cm
• Package Gross Weight: 2300.000kg

Product Description

Introduction

KunShan Faithan Intelligent Technology Co., Ltd.(Fitco)is honored to provide model FIT-VCS compact type vertical cladding station which is designed for oil and gas, chemical, valve manufacturing, pressure vessels and other industries. Requirements of products with a variety of shapes can be met. This model can be used for precision welding of corrosion-resistant and wear-resistant materials. 

With compact design, this model is space-saving and powerful. Configured with the basic functions of internal and external surface together with flat surface welding, this mode also boasts optional functions such as two holes 90-degree crossing intersection surface cladding, multi-bore intersection surface automatic welding, workpiece pre-heat system, workpiece cooling system, etc. For final function blocks of your machine, please refer to commercial contract options. 

The cladding station is using TIG hot wire welding process. Suitable for automatic welding of carbon steel wire, stainless steel wire, nickel-based alloy wire, wear-resistant welding wire and other materials.

Applications:

Equipment Key Components:

Ø Base material: A105, A350 LF2, A694 F42~F70, AISI 4130, 30CrMo, SS304/304L, SS316/316L, SS410, F51, F55, WCB, LCB casting, forged materials or pipe base materials;
Ø Weld Consumables: ERNiCrMo-3, ERNiFeCr-1, ER316L, ER2594, ERCCoCr-E, ERCCoCr-A, ERNi1, ERCuNi and other wires;
Ø Clad thickness: 1~3mm/layer, multilayer cladding, standard clad thickness will be 3.2mm, FL+2mm dilution will be less than 5%;
Ø Quality requirements: Liquid Penetrant Testing as per ASTM E165 & ASTM V requirements. First time yield for intersection surface cladding will be >95%, bore or flat surface cladding >98%, ring groove cladding >96%.
Ø Welding process: Automatic TIG hotwire;
Ø Welding Position: 2G or 1G typically.

i. Mechanical system: 

Two-dimensional CNC motion guide

2.5mX4m (horizontal*vertical) cross operator (effective travel 1.6mX1.9m) 

Welding turntable

Automatic water-cooled torch, and other components.

ii. Power Source system:

EWM EtherNet/IP TETRIX 452 DC Pulse TIG power source

EWM TETRIX 200 SMART HOT WIRE

iii. Automatic control system: i-CLAD 200: 

Main control cabinet, hand held controller, ICON/MOONS servo control system, CompactLogix 5370 controller.

iv. Water cooling system: 

Constant temperature water cooling system for long-time operation.

Key Parameters

1	Type of Power Source	DC Type Inverter
2	Weld Current Duty Cycle (40℃)	5~450A 450A 80%; 420A 100%
3	Hot wire current Duty Cycle (40℃)	5~200A 200A 60%; 100A 100%
4	Cladding Capacity	1.3kg/H
5	Occupied Area	12m2
6	Open circuit voltage	80V
7	Input Voltage	3×400V (-25%+20%) 50/60Hz
8	Input Power	35KVA
9	Inverter Cooling	Air cooling
10	Displayer	5.7”screen Chinese/English displayer Real-time parameter display
11	Data setting method	Touch panel setting
12	Fault Detect	Work piece short circuit, over temperature protection, over current protection, over voltage protection, water shortage protection, lack of gas protection, power error, arc failure, servo error.
13	Torch Cooling	External Constant Temperature Circulating Water Cooling
14	Overlay Processing	Dia.: φ38 (after cladding) – φ1500mm Max height for vertical overlay: ≤1500mm Loading bearing5tons Dia. of turntable 1200mm.
15	AVC Accuracy	±0.2V
16	Recommend Peak Current	150~280A
17	Recommend Base Current	100~200A
18	Recommend Voltage	8~16V
19	Tungsten Dia.	3.2mm
20	Wire Dia.	1.0/1.2mm (1.6mm Optional)
21	Single Layer Thickness	1-3mm
22	Recommend gas flow rate	12~20L/min
23	Arc Starting	HF/Contact
24	Manufacture Standard	Latest Version of GB15579
25	Insulation Safety Level /Standard	H/IP70
26	Equipment Dimension	3700mmx1700mmx4000mm

Structural Features

 - The frame is used as a profile steel structure welding part, all welds are welded according to the same strength weld requirements, after welding are stress-releasing treatment, remove welding stress 

and effective to prevent welding and thermal cutting deformation. 

- Welding torch clamps with a fast-clamping mechanism, easy to replace; 

- The rotating table of the swing workbench is made of forged steel, and the bracket is designed as a profile steel structure. The carrying capacity of the transfer capacity is large

The rotary speed control mode of the workbench is regulated by servo motor, the variable speed range is wide, the speed adjustment accuracy is high, and the operation is smooth. 

- Welding speed: 10~600mm/min

Control System

 i -CLAD 200 is developed by FITco using the world's most advanced technology for the design, manufacture of welding control system, the system uses the United States Rockwell AB PLC system control, combining FITco's development, manufacturing experience in one, with advanced, digital, easy to operate, intelligent, universal, reliability and so on. The operator can set, store, control distributed synchronization during welding.

System Features:

Ø Using Rockwell AB's latest generation PLC and servo system control, EtherNet/IP digital communication is used to control and monitor a wide range of input, output and sampling signals in high resolution;

Ø The system uses the Pro-face handheld touch screen, the display size 5.7-inch color screen, the interface is simple and easy to operate;

Ø The main electrical components of the equipment are imported brands in Europe and the United States;

Ø Real-time arc length tracking control;

Ø Parameter memory function, can be saved and printed in the welding process;

Ø Real-time display of welding voltage, welding current, hot wire current, wire delivery speed, welding speed, walking distance/rotation angle, and control welding travel, automatic welding;

Ø The operator can manually adjust welding parameters such as current, speed, welding voltage, wire feed speed, hot wire current and whether to fill wire at any time to meet certain special requirements;

Ø  The start-stop welding setting, including arc ingestion current, pre-ventilation time, delay wire delivery, arc current, delay stop wire and other settings;

Ø Precisely set the distance between tungsten electrode and workpiece, tungsten electrode touches the workpiece after the promotion to the set value, the arc ingress is high frequency arcing;

Ø Well-improved fault detection system and directly display the fault and troubleshooting guidance methods;

Ø Automatic control system with manual adjustment, automatic welding two ways;

Ø When adjusted manually, each moving shaft can be adjusted separately, and the welding starting point can be set;

Ø The system has a breakpoint memory function that automatically returns to the breakpoint;

Ø The automatic control system can realize three kinds of welding methods, main hole welding, side hole welding and round flat surface welding;

Optional Function feature configuration (the following features only apply when business contracts are included): 

Off-line programming and off-line print functions. (This Agreement doesn't include this function)

Guarantee period and after-sales service:

Ø After-sales technical services and spare parts supply is supplier's responsibility;

Ø Supplier shall implement quality assurance on the product under normal conditions of use, and from the date of the final acceptance signature, Supplier shall guarantee the equipment for 12 months (except for consumables and man-made damage).

Ø During the warranty period, the quality of the supplier's equipment itself is indeed the supplier responsible for free maintenance, if the equipment failure caused by improper use, the supplier should send technicians to solve the problem in a timely manner, Customer is responsible for a reasonable cost. "The use of non-genuine parts and substitutes is considered an automatic waiver of warranty rights."

Ø After the expiration of the warranty, Supplier will carry out life-long maintenance of their products.

Ø During the quality assurance period, when the equipment failure in the process of use of the equipment is not resolved, Party B in the notice within 8 hours to respond, such as Customer still cannot troubleshoot, Supplier within 1 week to send maintenance engineers.

Ø After the warranty period of the equipment, provide a wide range of preferential technical support for life.