Elbow Tee Valve Sophere DC Inverter Hot TIG Welding Machines

• Customization: Available
• Cooling Way: Air Cooling
• Style: Vertical
• Model NO.: FIT-VCS-IV-E
• Frequency Range: High Frequency
• Electric Current: Inverter
• Type: TIG Welder
• Welding Process: Automatic TIG Hotwire
• Automatic TIG Hotwire: 1.3kg/H
• Clad Thickness: 1~3mm/Layer, Multilayer Cladding, Standard Clad Th
• Overlay Processing: Dia.: φ38 (After Cladding) – φ1500mm
• Max Height for Vertical Overlay: Less Than 1500mm
• Loading Bearing: 5 Metric Tons
• Dia. of Turntable: 1200mm
• Tungsten Dia.: 3.2mm (4.0mm Optional)
• Wire Dia.: 1.0/1.2mm (1.6mm Optional)
• Recommend Gas Flow Rate: 12~20L/Min
• Arc Starting: Hf/Contact
• Power Source: Ewm Ethernet/IP Tetrix 452
• Hot Wire Source: Ewm 200 Hot Wire
• Displayer: 5.7 Inch Screen Chinese/English Displayer
• Equipment Dimension: 3700mmx1700mmx4000mm
• Transport Package: Plywood Case
• Trademark: Fitco
• Origin: Suzhou, China
• HS Code: 8515800090

Product Description

Product Description

 

The compact type vertical cladding station is designed for oil and gas, chemical, valve manufacturing, pressure vessels and other industries. Requirements of products with a variety of shapes can be met. This model can be used for precision welding of corrosion-resistant and wear-resistant materials.

With compact design, this model is space-saving and  powerful. Configured with the basic functions of internal and external surface together with flat surface welding, this mode also boasts optional functions such as two holes 90-degree crossing intersection surface cladding, multi-bore intersection surface automatic welding, workpiece pre-heat system, workpiece cooling system, etc. For final function blocks of your machine, please refer to commercial contract options.

Fitco offers fully automated TIG cladding welding systems for vertical valve-cladding applications. Complete turnkey packages include a wire-feed unit as well as a standard touch-programmable, hot-wire pulsed-TIG welding power source with an optional hot-wire system available for applications where higher deposition rates are required.
 

 

Technical Parameter

1	Type of Power Source	DC Type Inverter
2	Welder Current   Duty Circle (40ºC)	5~450A  450A 80%; 420A 100A
3	Hot Wre Current  Duty Cycle (40ºC)	5~200A  200A 60%; 100A 100%
4	Open Circuit Voltage	80V
5	Input Voltage	3×400V (-25%+20%) 50/60Hz
6	Input Power	35KVA
7	AVC Accuracy	±0.2V
8	Recommend Peak Current	150~280A

 

1	Welding Process	Automatic TIG Hot Wire
2	Inverter Cooling	Air Cooling
3	Displayer	5.7"screen Chinese/English displayer  Real-time parameter displayer
4	Fault Detect	Work piece short circuit, over temperature protection, over current protection, over voltage protection, water shortage protection, lack of gas protection, power error, arc failure, servo error.
5	Overlay Processing	Dia.: φ38 (after cladding) - φ1500mm Max height for vertical overlay: ≤1500mm Loading bearing 5 tons, 10tons optional Dia. of turntable 1200mm.
6	Wire Dia	1.0/1.2mm (1.6mm Optional)
7	Tungsten Dia.	3.2mm (4.0mm optional)
8	Torch Cooling	External Constant Temperature Circulating Water Cooling

9	ARC Starting	HF/Contact
10	Power Source	EWM TETRIX 452DC Ethernet/IP HF Unit
11	Hot Wire Power	EWM TETRIX 200 Hot Wire Power
12	Single Layer	1-3mm
13	Dimension	3700 x 1700 x 4000mm

 

1.This model is compact design, saving space and powerful. 
Internal and external bore, flat surface cladding and two holes 90-degree cross-section cladding are standard functions.

2. We also provide multiple 90-degree cross-hole section, sphere borehole, multi-position one-time automatic cladding, workpiece pre-heating system, workpiece air cooling system and other optional functions, specifically according to the commercial contract options to determine the cladding function block of the whole machine.

• Complete Turnkey System
• System Controller with Touch-Screen Control
• Germany EWM TETRIX 452 DC Ethernet/IP HF-TIG Unit Power Source
• Germany EWM TETRIX 200 Smart Hot Wire Power Source
• Controller: Rockwell AB USA
• Servo Motor: ICON MOONS 
• Electrical Switch & Button: Famous brand
• HMI: Pro-face Japan
• Control Panel & Structure: Fitco, China
• Rotation Table: Fitco, China
• Limit Switch: Sick, Germany

 

Application Products
Pipe rings, Fittings, Flanges, LR bends, Valve Bodies, Valve Balls, Risers, Well head block tree valves, Pressure Vessel Components, Nozzle, Dished ends, etc.

 

 

1.This model is compact design, saving space and powerful. 
Internal and external bore, flat surface cladding and two holes 90-degree cross-section cladding are standard functions.

2. We also provide multiple 90-degree cross-hole section, sphere borehole, multi-position one-time automatic cladding, workpiece pre-heating system, workpiece air cooling system and other optional functions, specifically according to the commercial contract options to determine the cladding function block of the whole machine.

3. PROGRAM OPTIONS
We provide automatic surface cladding, automatic inner hole cladding, intersection cladding as a standard function. Below you can find more functions by select different program options. All below red, green and pink color area can be weld overlaid full automatically. Which will bring best quality and lower human labor to our valued customer.

 

 


            SYSTEM CONTROLLER AND REMOTE CONTROLER 
            WO-ACS SERIES SOFTWARE base on
 
            1.Touch & retract;
            2. Online adjust;
            3. AVC - Arc Voltage Control;
            4. Actual value visualization;
            5. Remote support;
            6. Bore-to-bore;
            7. Data Logge

Applications:

• Base material: A105, A350 LF2, A694 F42~F70, AISI 4130, 30CrMo, SS304/304L, SS316/316L, SS410, F51, F55, WCB, LCB casting, forged materials or pipe base materials;
• Weld Consumables: ERNiCrMo-3, ERNiFeCr-1, ER316L, ER2594, ERCCoCr-E, ERCCoCr-A, ERNi1, ERCuNi and other wires;
• Clad thickness: 1~3mm/layer, multilayer cladding, standard clad thickness will be 3.2mm, FL+2mm dilution will be less than 5%;
• Quality requirements: Liquid Penetrant Testing as per ASTM E165 & ASTM V requirements. First time yield for intersection surface cladding will be >95%, bore or flat surface cladding >98%, ring groove cladding >96%.
• Welding process: Automatic TIG hotwire;
• Welding Position: 2G or 1G typically.

After Sales Service

Guarantee period and after-sales service:

1. After-sales technical services and spare parts supply is supplier's responsibility;

We shall implement quality assurance on the product under normal conditions of use, and from the date of the final acceptance signature, we shall guarantee the equipment for 12 months (except for consumables and man-made damage.) During the warranty period, the quality of the supplier's equipment itself is indeed the supplier's responsible for free maintenance, if the equipment failure caused by improper use, the supplier should send technicians to solve problem.

 

 

2.After the expiration of the warranty, we will carry out life-long maintenance of their products.

1)  During the quality assurance period, when the equipment failure in the process of use of the equipment is not resolved,

Party B in the notice within 8 hours to respond, such as Customer still cannot troubleshoot, Supplier within 3-5 working days  to

send maintenance engineers.

2) After the warranty period of the equipment, provide a wide range of preferential technical support for life.

Packaging & Shipping

 

Our Advantages

Advantages:

Fitco originated and grew up in manufacturing plants that use our equipment to produce products, so we understand the needs of our products, processes and operators better than other equipment manufacturers Fitco is from China's largest and the world's leading welding products manufacturing plant. Our equipment is more stable and intelligent with higher customer recognition; We use the world's top programmable controller platform and mathematical models to program our devices more intelligently!


Our Company--Faith-Han Intelligent Technology Co., Ltd.
Founded and registered in 2018, Fitco is located in Kunshan High-tech District, between Shanghai and Suzhou.
Fitco is committed to designing and manufacturing non-standard customized automation control intelligent industrial welding/welding equipment, manufacturing information software, auxiliary equipment and related products and services.
Fitco has designed and manufactured more than 150 sets of welding equipment for the Chinese and the international market. Our equipment is highly stable and intelligent that has been proven on-site for many years, gaining the respect of our global customers and markets. The extensive use of mathematical models in our programs makes our machines more intelligent than our competitors' products. Environmental friendliness and safety are always our top priority when it comes to mechanical and electrical design.