Prefabricated Butt Pipe Welding Machinery

Product Description

 

Company Profile

Our Company--Faith-Han Intelligent Technology Co., Ltd.
Founded and registered in 2018, Fitco is located in Kunshan High-tech District, between Shanghai and Suzhou.
Fitco is committed to designing and manufacturing non-standard customized automation control intelligent industrial welding/welding equipment, manufacturing information software, auxiliary equipment and related products and services.
Fitco has designed and manufactured more than 150 sets of welding equipment for the Chinese and the international market. Our equipment is highly stable and intelligent that has been proven on-site for many years, gaining the respect of our global customers and markets. The extensive use of mathematical models in our programs makes our machines more intelligent than our competitors' products. Environmental friendliness and safety are always our top priority when it comes to mechanical and electrical design.

Product Description

 

FIT-FAB-I-S-12M is an argon arc welding workstation, it is specially developed for butt welding of large-size steel pipes and fittings (steel pipes, elbows, flanges, tees,changing diameters, etc.). Application range 1-12m length steel pipe and flange /1.5 elbow/tee/variable diameter of the outer ring joint argon arc butt welding; Applicable workpiece diameter Φ200mm ~ 1000mm.

The workstation uses a fixed chuck rotary drive clamping mechanism to drive the rotation of the steel pipe, four groups of mobile roller to drag the pipe fitting, the walking welding frame move to the butt welding position, the welding gun by the module swing, tracking to realize the butt welding of pipes and flanges, elbows, tees, changing diameter.
 

Technical Parameter

Item		Technology Parameter
Input Voltage		380V±10% 50±1Hz Three-phase Five-wire
Environment Temperature		-20ºC~50ºC
Workpiece Specification	Pipe Diameter	Φ200~1000mm
	Length	1000mm~12000mm
	Weight	Within 10t
Bevel Angle Requirement		Groove form V. Double V-shaped. U-shaped. Type I. Narrow gap U-shape, bevel Angle 3~ 37.5°
Weld Form		Various pipe sections butt girth welds and insert internal and external fillet welds, such as pipe - pipe, pipe - elbow, pipe - flange, pipe - tee, pipe - size head, flange - pipe - flange, flange - elbow, etc. Flanges include: high neck flanges and welded flanges
Welding Operating Machine	Effective stroke of welding arm lifting	3000mm
	Effective stroke of welding arm expansion	2000mm
	Transverse arm expansion feed speed	15-1500mm/min
	Transverse arm telescopic transmission mode	Rack and pinion pair
	Transverse arm expansion speed regulation mode	Three-phase drive speed regulation
Drive System	Drive Mode	Servo motor, reducer, chuck drive the tube rotation.
	Load Capacity	5t
	Rotating Speed	0.05-2rpm,Stepless adjustable (3KW servo motor drive)
High and low adjustable roller load		5t
Control System	Control Software	Rockwell PLC control and the control software includes 10 sets of mature welding process programs, and the maximum storage of 50 sets of welding process programs.
	Remote Control	Pro-Face Manual operator HMI dialogue interface.
	Password	The control system can manage passwords to distinguish user permissions.
	Auto save and power failure memory	The system has automatic saving and power failure memory function, which can prevent the risk caused by power failure.
Welding Power Supply		Dc pulsed argon arc welding power supply and hot wire power supply
Welding Parameter Setting Range		Welding swing 0-20mm, swing speed: 0~300mm/min, stay around 0-3s

 

1	Welding Process	Automatic TIG Hot Wire
2	Inverter Cooling	Air Cooling
3	Displayer	5.7"screen Chinese/English displayer  Real-time parameter displayer
4	Fault Detect	Work piece short circuit, over temperature protection, over current protection, over voltage protection, water shortage protection, lack of gas protection, power error, arc failure, servo error.
5	Overlay Processing	Vertical capacity Size: Dia. 50-1400mm; Length up to 1400mm; Depth up to 800mm Weight Capacity: 5T Horizontal capacity Size: Dia. 50-1600mm; Length up to 3000mm; Depth up to: 1500mm
6	Wire Dia	1.0/1.2mm (1.6mm Optional)
7	Tungsten Dia.	3.2mm (4.0mm optional)
8	Torch Cooling	External Constant Temperature Circulating Water Cooling

9	ARC Starting	HF/Contact
10	Power Source	EWM TETRIX 452DC Ethernet/IP HF Unit
11	Hot Wire Power	EWM TETRIX 200 Hot Wire Power
12	Single Layer	1-3mm
13	Dimension	Customized

 

• Argon arc power supply TETRIX 452 DC DC pulsed argon arc welding power supply produced by German EWM company. The welding machine has good mechanical characteristics, stable and reliable continuous operation, and its pulse function meets the technical requirements of surfacing welding.
• TETRIX 200 SMART HOT WIRE power supply from EWM is used.
• Self-developed water-cooled automatic TIG welding torch, rated current carrying capacity 300A, durable, good protection effect.
• It has good arc stability at both high arc voltage and low arc voltage.
• Power supplies designed for communication using most standard protocols such as TCP/IP (LAN), CAN, etc., can communicate directly with a PLC.
• Complete Turnkey System
• System Controller with Touch-Screen Control
• Controller: Rockwell AB USA
• Servo Motor: ICON MOONS 
• Electrical Switch & Button: Famous brand
• HMI: Pro-face Japan
• Control Panel & Structure: Fitco, China
• Rotation Table: Fitco, China
• Limit Switch: Sick, Germany

 

 SYSTEM CONTROLLER AND REMOTE CONTROLER 
  WO-ACS SERIES SOFTWARE base on
 
  1.Touch & retract;
  2. Online adjust;
  3. AVC - Arc Voltage Control;
  4. Actual value visualization;
  5. Remote support;
  6. Bore-to-bore;
  7. Data Logge

 

Applications:

• Argon arc power supply TETRIX 452 DC DC pulsed argon arc welding power supply produced by German EWM company. The welding machine has good mechanical characteristics, stable and reliable continuous operation, and its pulse function meets the technical requirements of surfacing welding.
• TETRIX 200 SMART HOT WIRE power supply from EWM is used.
• Self-developed water-cooled automatic TIG welding torch, rated current carrying capacity 300A, durable, good protection effect.
• It has good arc stability at both high arc voltage and low arc voltage.
• Power supplies designed for communication using most standard protocols such as TCP/IP (LAN), CAN, etc., can communicate directly with a PLC.

 

Our Advantages

 

Advantages:
Fitco originated and grew up in manufacturing plants that use our equipment to produce products, so we understand the needs of our products, processes and operators better than other equipment manufacturers Fitco is from China's largest and the world's leading welding products manufacturing plant. Our equipment is more stable and intelligent with higher customer recognition; We use the world's top programmable controller platform and mathematical models to program our devices more intelligently!

 

After Sales Service

Guarantee period and after-sales service:

• After-sales technical services and spare parts supply is supplier's responsibility;
• Supplier shall implement quality assurance on the product under normal conditions of use, and from the date of the final acceptance signature, Supplier shall guarantee the equipment for 12 months (except for consumables and man-made damage). During the warranty period, the quality of the supplier's equipment itself is indeed the supplier responsible for free maintenance, if the equipment failure caused by improper use, the supplier should send technicians to solve the problem in a timely manner, Customer is responsible for a reasonable cost. "The use of non-genuine parts and substitutes is considered an automatic waiver of warranty rights."
• During the quality assurance period, when the equipment failure in the process of use of the equipment is not resolved, Party B in the notice within 72 hours to respond, such as Customer still cannot troubleshoot, Supplier within 1 week to send maintenance engineers.
• After the warranty period of the equipment, provide a wide range of preferential technical support for life.

Packaging & Shipping

Packing & Shipping: Plywood Case
Obligations and responsibility for confidentiality on Supplier side:
1. Responsible for the on-site installation and commissioning of equipment;
2. Provide technical information on the equipment as follows:

1. Certificate of Conformity                                   1 Set
2. Equipment list, packing list                                1 Set
3. Equipment installation and maintenance           2 Sets

Equipment installation instructions and safety rules;
Total diagram of equipment machinery and assembly diagram of main parts;
Consumables models and lists;
Instructions for the use of equipment;
Control system electrical schematics, wiring diagrams;
Welding power schematics, wiring diagrams